How to Make a Slide-On Wire Hung Canopy Video

Home Decoration , Home Decoration , Wall Art , wood Jan 03, 2017 No Comments

Add extra shade and style to your outdoor living space with a wire-hung canopy system. These billowing shades easily slide on the cables they hang from so you can have shade when you want it and retract them when you want a little more sun. A wire-hung canopy can be installed on any pergola or other freestanding structure. Our comprehensive video will show you step-by-step how to sew your own canopy panels and install them on a pergola.

DIY Slide-On Wire-Hung Canopy for a Pergola

To make planning your slide-on wire-hung canopy easier. By imputing the dimensions of your structure and the width of your fabric you’ll not only get a fabric rendering, but you’ll also get a breakdown of how to build your canopy and a complete, custom materials list based on your measurements.

When it comes to choosing a fabric for this project, we recommend using either Phifertex Plus or Sunbrella Marine Grade. Both provide good shade and durability out in the elements. If you choose to use Sunbrella Marine Grade, though, you will need to install drainage grommets in the center of each span (the loop that hangs down) so rainwater won’t gather on the panels. Since Phifertex Plus is a mesh, it will drain the water on its own, making the grommet unnecessary.

DIY Pulley system for Slide-On Wire-Hung Canopy

In addition to sewing the panels and installing them on your structure, this video also outlines how to add a rope pulley system for easily opening and closing the shades. This system allows you to control the movement of all three panels from a single rope pull on one of your pergola poles. The pulley system is optional, but is an addition that we highly recommend.

If you decide not to use the rope pulley system, a long webbing strap can be used to open and close the canopy. Sew webbing into a loop and insert it under the center strap eye at the back of each canopy. This can then be used to manually move the canopy.

Video Chapters:

  • Measuring Pergola & Calculating Panel Dimensions – 0:34 min.
  • Installing Eye Bolts – 4:34 min.
  • Rigging Wires – 10:10 min.
  • Cutting Fabric & Hemming Sides – 21:24 min.
  • Creating First Sleeve – 35:22 min.
  • Creating Intermediate Sleeves – 41:18 min.
  • Creating Last Sleeve – 51:35 min.
  • Installing Drainage Grommets – 55:49 min.
  • Preparing Pipes for Sleeves – 59:08 min.
  • Attaching Hardware to Panels – 1:06:46 min.
  • Hanging Panels – 1:15:44 min.
  • Installing Pulley & Rope System (Optional) – 1:17:01 min.
  • Materials List – 1:36:58 min.

Materials List:

  • Polyfab Pro Stainless Steel Eye Bolt With Nut & Washers 5/16″ (8mm) #120270
  • Polyfab Pro Stainless Steel Turnbuckle Eye & Eye With Nut 5/16″ (8mm) #120267
  • 1/2” EMT Conduit Pipe
  • Nicopress Sleeves 1/8″ #23103
  • Wire Rope 7×7 Stainless Steel 1/8″ #105433
  • Phifertex Plus Vinyl Mesh 54″ Fabric (we used Garden Green #3013966)
  • Seamstick 1/4″ Basting Tape for Canvas #104167
  • Polyester V-69 or Profilen PTFE Lifetime Thread (we used clear #107128)
  • Strap Eye Stamped Stainless Steel #120461
  • Self-Drilling Screws Stainless Steel #8 x 1/2”
  • Fixed Eye Snap Hook Stainless Steel 3/8″ #105434
  • Spur Grommet #2 #26316 (not required with Phifertex)
  • 1” Polyester or Sunbrella Webbing #531600 (Not required if pulley rope system is used)

Materials List for Optional Rope Pulley System:

  • Harken 092 Cheek Bullet Block #123092
  • Pan Head Screws Stainless Steel #8 x 3/4”
  • Harken 226 Micro Block Double #120387
  • Harken 082 Bullet Block Single #123082
  • Leechline Dacron 1/8″ in Black (#212114) or White (#21209)
  • Harken 471 Micro Carbo-Cam Cleat #423100
  • Pan Head Screws Stainless Steel #8 x 1-1/4″

Tools List:

  • Nicopress Installation Tool #19203
  • Sailrite® Canvas Patterning Ruler #107040
  • Sailrite® Edge Hotknife Package (110 Volt) #103800
  • Sailrite Ultrafeed® LSZ-1 PLUS Walking Foot Sewing Machine #300602
  • Sailrite® Deluxe 5 1/2″ Magnetic Sewing Guide #103597
  • Tube Cutting Tool #1358
  • Premium Cutting Block 5″ x 5″ #103651
  • Hole Cutter 1/8″ (4mm) #102235
  • Dies Set for Spur Grommet #2 #18203 (not required with Phifertex fabric)
  • Ladder
  • Tape measure
  • Pencil
  • Marker
  • Yardstick
  • L-Square
  • Hacksaw
  • Scissors
  • Metal file
  • Dremel tool & cutting wheel
  • Stapler
  • Drill & drill bits (1/8″ and 5/16″)
  • 1/4″ Socket driver
  • Wrench
  • Screwdriver
  • Hammer
  • Needle nose pliers

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